喷涂机器人在涂装行业使用优势
来源:/ 发布时间:2023-05-31
人工操作已远不能满足自动化成套设备的要求,而技术的喷枪涂装机器人具有精细制造、精细加工以及柔性生产等技术特点,是继动力机械、计算机之后,出现的全面延伸人的体力和智力的新一代生产工具,是实现生产数字化、自动化、网络化以及智能化的重要手段。
Manual operation is far from meeting the requirements of automated complete sets of equipment, and the technical spray gun coating robot has the technical characteristics of fine manufacturing, fine processing and flexible production. It is a new generation of production tools that comprehensively extend human physical strength and intelligence after power machinery and computers, and an important means to achieve digital, automated, networked and intelligent production.
采用喷枪机器人涂装,机器人技术综合性强,而且还具备整套的自动化技术,集中并融合了多项学科,涉及多项技术领域,包括工业机器人控制技术、机器人动力学及仿真、机器人构建有限元分析、激光加工技术、模块化程序设计、智能测量、建模加工一体化、工厂自动化以及精细物流等先进制造技术。
Adopting spray gun robot painting, the robot technology is highly comprehensive and has a complete set of automation technology, which integrates multiple disciplines and involves multiple technical fields, including industrial robot control technology, robot dynamics and simulation, finite element analysis of robot construction, laser processing technology, modular program design, intelligent measurement, modeling and processing integration Advanced manufacturing technologies such as factory automation and fine logistics.
现在,越来越多的企业开始使用高科技自动化涂装生产设备,它环保、高效、快捷、安全的生产方式将为企业产品带来质的飞越。
Nowadays, more and more enterprises are using high-tech automated coating production equipment. Its environmentally friendly, efficient, fast, and safe production method will bring a qualitative leap for enterprise products.
高效率的涂装机器人主要由机器人本体、计算机和相应的控制系统组成,多采用5或6自由度关节式结构,手臂有较大的运动空间,并可做复杂的轨迹运动,其腕部一般有2~3个自由度,可灵活运动。
Efficient painting robots mainly consist of a robot body, a computer, and corresponding control systems, often adopting a 5 or 6 degree of freedom joint structure. The arm has a large movement space and can perform complex trajectory movements. Its wrist generally has 2-3 degrees of freedom and can be flexibly moved.
喷涂机器人有什么优点呢?
What are the advantages of spraying robots?
1、柔性大,工作范围大;
1. Large flexibility and wide working range;
2、提高喷涂质量和材料使用率;
2. Improve spraying quality and material utilization rate;
3、易于操作和维护,可离线编程,大大的缩短现场调试时间;
3. Easy to operate and maintain, can be programmed offline, greatly reducing on-site debugging time;
4、设备利用率高,喷涂机器人的利用率可达90%-95%。
4. The equipment utilization rate is high, and the utilization rate of spraying robots can reach 90% -95%.
喷涂机器人有这么多优点,离不开运动控制系统。将运动控制系统与微机及触摸屏结合,搭建喷涂机器人数字化、智能化操作平台,通过轨迹示教,能够精确控制喷涂机器人的运动轨迹。将运动控制系统应用于实际生产,验证了机器人运动控制系统的高效性和稳定性,能够很好地适用于喷涂工作。
Spraying robots have so many advantages that they cannot do without motion control systems. By combining the motion control system with a microcomputer and touch screen, a digital and intelligent operation platform for the spraying robot is built. Through trajectory teaching, the motion trajectory of the spraying robot can be accurately controlled. The application of the motion control system in practical production has verified the efficiency and stability of the robot motion control system, which can be well applied to spraying work.
喷涂机器人在自动化成套设备生产过程中的应用是必然的结果,是现今涂装市场发展的需求,也是涂装企业在市场竞争中立于不败之地的有力武器,对推动整个涂装行业的发展具有重要意义。
The application of spraying robots in the production process of automated complete equipment is an inevitable result, which is a demand for the development of the current coating market and a powerful weapon for coating enterprises to remain invincible in market competition. It is of great significance for promoting the development of the entire coating industry.
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